MAN AdBlue Emulator box Adblue Remove Tool

MAN AdBlue Emulator INSTALLATION

The connections details diagram and wire colours refer to MAN TGX18-440 Year 2009, but the main procedure of the minusblue module does not vary.

Before proceeding make sure no faulty codes are memorised in the original ECU, ADBLUE liquid is higher than the reserve level and the truck batteries Are disconnected from the system.

MAN AdBlue Emulator WIRING

5 conductors:
1) RED(+15). To be connected to a 24V source enabled when the engine key
Is in the ON position. This connection will supply power to the minusble
Module when the engine key is on(dashboard on).
2) BLACK(0V). To be connected to an earth.
3) GREY(+30). To be connected to a 24V supply always available to the
Existing adblue system (F738 protection fuse and the adblue system).
4) WHITE(CAN H). To be connected to CAN H of the system.
5) BROWN(CAN L). To be connected to CAN L of the system.
The connections must be made under the box of the connectors located under the protection cover of the radiator(driver and passenger side).

MAN AdBlue Emulator ACTIVATION

The minusblue module and the original adblue module CANNOT both be activated at the same time, the GREY ACTIVATION WIRE(+30) is to enable the minusblue module working.

It is important to connect the GREY ACTIVATION WIRE(+30) to a 24V source always available(battery), moreover, the soldering operation must be done between the 20A fuse(F738) and the existing adblue module.
If you want to stop and exclude the original adblue module from working, all That needs to be done is to remove the F738 fuse before starting the engine. The minusblue module will automatically be activated.  To re-instate the original adblue module, all that needs to be done is to reinstall F738 fuse before starting the engine. The minusblue module will  automatically be de-activated.

MAN AdBlue Emulator SELF LEARNING

When the minusblue module is fully connected to the electrical circuit of the original adblue module, and after identification of the F738 fuse controlling the power feeding to the original adblue module the truck batteries can be Re-connected.

The minusblue module aquires the inputs from the CANBUS the first time the dashboard is turned on(key on but engine still off).
1) Make sure the F738 fuse is inserted.
2) Turn on the dashboard(key on) and verify that the red led is on.
3) After approx 1 minute the red led will turn off and the green led will Turn on.
4) Switch off the dashboard(key off). After this procedure the minusblue module will be activated whenever the
dashboard is turned on(key on).
The result will be:
1) If the F738 fuse is installed the original adblue system will be working. Both red and green leds will be on.
2) If the F738 fuse is not installed the original adblue system will not be Be working and the minusblue module will be activated. Both red and Green led will be flashing.

NOTE: ALL THE OPERATIONS WITH THE F738 FUSE MUST BE DONE WITH THE DASHBOARD
SWITCHED OFF(KEY OFF).

LED FUNCTION ON - OFF

KEY OFF:- RED OFF, GREEN OFF - NO POWER FEEDING.
KEY ON:- RED OFF, GREEN OFF - TRUCK NOT SELECTED.
KEY ON:- RED ON, GREEN OFF - WAITING FOR SELF-LEARNING.
KEY ON:- RED OFF, GREEN ON - LEARNING COMPLETED.
KEY ON:- RED ON, GREEN ON - DATA SAVED, MODULE NOT ACTIVATED.
KEY ON:- RED PULSE, GREEN PULSE – DATA SAVED, MODULE ACTIVATED